• Semi-automatic assembly machine
• Ergonomic, manual loading concept
• Small footprint for a reduced space requirement
• The machine provide capabilities for the mounting of Runflat tires
• No foundation required for installation
This machine, type 130 SBER, is designed for manual feeding and assembly-appropriate overlaying, soaped tires and rims, as well as automatic mounting of the tires on disc wheels in low-profile design in unsorted mixed operation without rim touch.
The soaping of tires and disc wheel as well as the loading of the machine-side conveyor system is ensured by operating personnel. The loading and unloading of the assembly station takes place automatically.
The system can process tires in diagonal, radial and low-profile design as well as steel and light-alloy disc wheels in mixed operation.
Design
• Direction of conveying viewed from the operator side: from left to right
• loading station
• Disk Wheel detection station: Determine rim diameter and rim width
• Assembly station: Clamp the disc wheel on the lower horn, press the tire beads on one side into the drop center.
• Disc wheel tire transport: Swivelling double material conveyor
• Safety device: Safety fence with two electrically and mechanically locked doors
• Servo-hydraulic or servomotor actuation of the assembly tools
• Due to the special design and servo-technical operation of the assembly tools individual programming is possible for a wheel / tire-type-dependent assembly process. Balancing in two levels or separated according to static unbalance / torque unbalance possible
• Servo control allows specific parameter documentation of the assembly programs
• Gentle torque-controlled assembly process, especially for wide tires and Run Flat tires
Data at a glance | ||||||
Workpiece | ||||||
Wheel weight max. | [kg] | 40/50 | ||||
Wheel outer diamater | [mm] | 560-850 | ||||
Wheel height | [mm] | 100-300 | ||||
Rim diameter | [Zoll] | 13-18/14-19/15-20 | ||||
Rim height | [Zoll] | 3-10 | ||||
Rim offset | [mm] | 0 - 120 | ||||
Rim material | steel, aluminum | |||||
Number of processable tyre wheel combinations | 9999 | |||||
Machine | ||||||
Width | [mm] | 4800 | ||||
Depth | [mm] | 2700 | ||||
Height | [mm] | 3700 | ||||
Total weight | [kg] | 5500 | ||||
Power supply | 400 V AC, 50 Hz | |||||
Total connected load | [kVA] | 20/25 | ||||
PLC type | Siemens | |||||
Compressed air consumption | [m³ i.N. pro h] | 40 | ||||
Compressed air supply pressure | [bar] | â¥6bar | ||||
Noise level | [dB(A)] | 80 | ||||
Machine color | RAL 7035 (Schenck Standard) | |||||
Cycle time | ||||||
both beads simultaneously | [s] | 15 | ||||
single bead | [s] | 12 | ||||