Balancing machine for turbocharger compressor and turbine wheels

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Balancing machine for turbocharger compressor and turbine wheels Xano - SCHENCK RoTec GmbH

Balancing machine for turbocharger compressor and turbine wheels: Xano
  • Patented air bearing rotor support for extreme measurement accuracy
  • Short run-up and braking times through air-drive
  • Measuring equipment with digital measurement and direct unbalance or correction display
  • Easy change over to other rotor types

Design

Machine with vertical axis, one or two balancing units and an automatic operating cycle.
Vibration-optimized machine frame.
Type-dependent, exchangeable precision air bearings. Drive with automatic speed control and special drive-plate with air jets adapted to the rotor diameter.
Automatically operating pneumatic lifting device to facilitate loading.
Data processed by measuring unit CAB 950.
Design

Range of application

Determining the unbalance of machined turbocharger rotors. Use of the machine in the production of small- and mid-volumes, for quality control and research and development.
Unbalance measurement in two planes. Unbalance correction by an optional correction unit in multiple correction steps. Loading and unloading manually.
Technical data
Technical data at a glance    Xano 020  Xano 050  Xano 200  Xano 400  Xano 600  Xano 010  Xano 100  Xano 300  Xano 500 
Measuring unit    CAB 950  CAB 950  CAB 950  CAB 950  CAB 950  CAB 950  CAB 950  CAB 950  CAB 950 
Automatic unbalance measurement    •   •   •   •   •  •   •   •   • 
Unbalance correction                     
Turbine rotor    •  •  •  •  •         
Compressor rotor              •  •  •  • 
Core assemblies                     
Rotor                     
Weight  [g]  10 - 120  50 - 200  100 - 600  400 - 1600  1400 - 5400  3 - 50  10 - 150  60 - 400  100 - 1500 
Diameter  [mm]  30 - 65  30 - 65  45 - 95  65 - 125  120 - 180  25 - 65  30 - 95  65 - 125  120 - 180 
Machine                     
Balancing speed, max. 1)  [min -1]  3200  3200  2200  2200  2200  3200  3200  2200  2200 
Measurement uncertainty 2)  [gmm]  0.002 - 0.02  0.005 - 0.03  0.01 - 0.1  0.05 - 0.3  0.15 - 0.6  0.002 - 0.02  0.003 - 0.05  0.015 - 0.1  0.05 - 0.8 
Measuring time 3)  [s]  6 - 10  6 - 10  8 - 12  10 - 30  20 - 50   6 - 10  6 - 10  8 - 15  10 - 30 
Air pressure  [kPa]  450 - 600  450 - 600  450 - 600  450 - 600  450 - 600  450 - 600  450 - 600  450 - 600  450 - 600 
Air consumption  [m3/h] 
                     
                     
Options                     
Work-piece dependent components  Bestell-Nr.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r. 
Correction station  Bestell-Nr.   o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r. 
Hydrostatic bearings for boreless compressor wheels  Bestell-Nr.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r. 
Interface to the correction station  Bestell-Nr.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r.  o.r. 
                     
                     
                     
1) Adapted to the rotor                     
2) Acc. to DIN 1319, 95% probability, work-piece dependent                     
3) Incl. run-up and braking time                     
4) Data non-binding, dependent on the equipment supplied                     
o.r. on request                     

Highlights

digital@DUERR

More efficiency in the development and prototyping of rotors

Establising robust and efficient balancing processes for all rotating components of an e-drive system during the development phase will help reduce noise and vibrations.  Further manufacturing and operational issues can also be avoided.

Details

News

Hotline general

+49 (0) 6151 32-2311
Monday - Saturday
07:00 am - 05:00 pm

Hotline Service (Helpdesk)

+49 (0) 6151 32-3083
Monday 01:00 am - Saturday 01:00 am (24h)
Saturday 08:00 am - 02:00 pm
The given times refer to CET (UTC+1, March - October UTC+2). The current time is:
13:21

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