Horizontal Balancing Machines

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Horizontal Balancing Machines HM 4 - HM 50 - SCHENCK RoTec GmbH

Horizontal Balancing Machines: HM 4 - HM 50
  • Universally applicable
  • High balancing accuracy
  • Easy to upgrade through modular construction and a wide range of accessories
  • Hard-bearing principle ensures quick change-over from one workpiece to the next
  • Measuring instrument CAB 820, optional CAB 920 - the high end solution
  • Full range of safety equipment for all protection classes

Special features

  • Easy to operate – hard-bearing principle eliminates the need for calibration runs
  • Provides for correction in two planes or separate correction of static and couple unbalance
  • Rotors can be mounted on their original shafts or on mounting arbors, optionally with mounted anti-friction bearings
  • Angle indexing display in case of belt drive
  • Automatic measuring cycle with infinitely variable settings for acceleration, measuring and braking time
  • Upgradeable by many additional modules e.g. for mass correction
Design

Range of application

Universal balancing machines series HM are conceived for highly precise balancing of a wide spectrum of rotors. They are suitable for balancing cylindrical rotors with integral shaft journals and for balancing disc shaped rotors on balancing arbors.

Permanent calibration, ergonomic design and a logical operating sequence facilitate operation.

Their modular design principle and a wide range of accessories make the machine highly flexible.

Schenck universal balancing machines series HM are a highly efficient investment both for one-off rotors and for small batches.

Sequence of operations

  • Manually load work-piece on the bearing pedestals, close hold-down bearings and connect drive (belt drive or drive shaft)
  • Close protection device and start automatic measuring sequence:
  • Acceleration, determination and display of the unbalance on the measuring instrument, braking. The readout is retained on the measuring instrument even after the measuring run has ended.
  • Open protection device, manually correct unbalance (if required).
  • Check correction result (with measuring instrument displaying whether the tolerance has been achieved) and unload the rotor from the machine.

Technical data
Technical data at a glance    HM 4  HM 40  HM 5  HM 50   
Measuring instrument    CAB 820  CAB 820  CAB 820  CAB 820   
Roller carriages    •  •  •  •   
Underslung belt drive BU    •  •       
End drive        •  •   
Protective device as per ISO 7475    •  •  •  •   
Rotor             
Weight, max.  [kg]  1500  3000  5500  8000   
Diameter, max. 2)  [mm]  1600  1600  1600  1600   
Bearing distance, max. 2)  [mm]  1750  1750  2000  1980   
Bearing journal diameter 2)  [mm]  12 - 200  15 - 240  18 - 280  25 - 380   
Machine             
Width A 1)  [mm]  3150  3150  4200  4200   
Depth B 1)  [mm]  2700  2700  3750  3750   
Height C 1)  [mm]  2000  2000  2000  2000   
Balancing speed, min.  [min -1]  120  120  120  120   
MARU 4)  [gmm]  16  20   
Air pressure  [kPa]  600  600  600  600   
Power supply 3)  [V]  400 3)  400 3)  400 3)  400 3)   
Drive power 2)  [kW]  7,5  7,5  7,5  7,5   
Sound Pressure Level (with belt drive)  [LpA [dB(A)]]  70 - 80   70 - 80   70 - 80   70 - 80    
             
Basic machine  Order-Nr.  R0060700.01  R0060800.01  R0060900.01  R0061000.01   
Options             
Measuring unit CAB 920  Order-Nr.  R0060701.01  R0060801.01  R0060901.01  R0061001.01   
Software options    o.r.  o.r.  o.r.  o.r.   
Underslung belt drive BU  Order-Nr.  R0060203.01  R0060203.01   
End drive  Order-Nr.  •  •   
Various roller carriages    o.r.  o.r.  o.r.  o.r.   
Report printer  Order-Nr.  R0060705.01  R0060805.01  R0060905.01  R0061005.01   
Mass correction system  Order-Nr.  o.r.  o.r.  o.r.  o.r.   
             
1) Data non-binding to DIN 1319, 95% probability, work-piece dependent             
2) Other data on request             
3) Main configuration: 3 / PE AC 500Hz 400 V +6 / -10%             
4) Minimum achievable residual unbalance per balancing plane             
5) Up to HM10 with protection class C, in all other cases protection class B             
o.r. On request             

Highlights

digital@DUERR

More efficiency in the development and prototyping of rotors

Establising robust and efficient balancing processes for all rotating components of an e-drive system during the development phase will help reduce noise and vibrations.  Further manufacturing and operational issues can also be avoided.

Details

News

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+49 (0) 6151 32-2311
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+49 (0) 6151 32-3083
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