Semi-automatic Tyre Mounting Machine

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Semi-automatic Tyre Mounting Machine 130 SBER - SCHENCK RoTec GmbH

Semi-automatic Tyre Mounting Machine

• Semi-automatic assembly machine
• Ergonomic, manual loading concept
• Small footprint for a reduced space requirement
• The machine provide capabilities for the mounting of Runflat tires
• No foundation required for installation

Range of application

This machine, type 130 SBER, is designed for manual feeding and assembly-appropriate overlaying, soaped tires and rims, as well as automatic mounting of the tires on disc wheels in low-profile design in unsorted mixed operation without rim touch.
The soaping of tires and disc wheel as well as the loading of the machine-side conveyor system is ensured by operating personnel. The loading and unloading of the assembly station takes place automatically.
The system can process tires in diagonal, radial and low-profile design as well as steel and light-alloy disc wheels in mixed operation.


Design


• Direction of conveying viewed from the operator side: from left to right
• loading station
• Disk Wheel detection station: Determine rim diameter and rim width
• Assembly station: Clamp the disc wheel on the lower horn, press the tire beads on one side into the drop center.
• Disc wheel tire transport: Swivelling double material conveyor
• Safety device: Safety fence with two electrically and mechanically locked doors

Special features

• Servo-hydraulic or servomotor actuation of the assembly tools
• Due to the special design and servo-technical operation of the assembly tools individual programming is possible for a wheel / tire-type-dependent assembly process. Balancing in two levels or separated according to static unbalance / torque unbalance possible
• Servo control allows specific parameter documentation of the assembly programs
• Gentle torque-controlled assembly process, especially for wide tires and Run Flat tires

 

Technical data
Data at a glance             
             
Workpiece             
Wheel weight max.  [kg]  40/50         
Wheel outer diamater  [mm]  560-850         
Wheel height  [mm]  100-300         
Rim diameter  [Zoll]  13-18/14-19/15-20         
Rim height  [Zoll]  3-10         
Rim offset  [mm]  0 - 120         
Rim material    steel, aluminum         
Number of processable tyre wheel combinations    9999         
             
Machine             
Width  [mm]  4800         
Depth  [mm]  2700         
Height  [mm]  3700         
Total weight  [kg]  5500         
Power supply    400 V AC, 50 Hz         
Total connected load  [kVA]  20/25         
PLC type    Siemens         
Compressed air consumption  [m³ i.N. pro h]  40         
Compressed air supply pressure  [bar]  ≥6bar         
Noise level  [dB(A)]  80         
Machine color    RAL 7035 (Schenck Standard)         
             
             
Cycle time             
both beads simultaneously  [s]  15         
single bead  [s]  12         
             
             
             
             
             
             
             
             

Highlights

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