The eMobility market is growing... Increased range, improved performance and stricter environmental requirements have significantly increased consumer acceptance and demand. Electric drives must operate free of vibration in both the prototype and production stages.
Wherever production technology is used, much attention is paid to the concentricity of precision tools and spindles. In particular in micro-machining, with its tiny tools and high spindle speeds, this aspect is listed very high on the specifications for Quality Assurance. Schenck RoTec has therefore developed its new balancing machine Tooldyneµicro specifically for micro-machining requirements. The compact system, which is easy to operate, is suitable for rotor weights of up to 500 g, and tool diameters of up to 100 mm.
We have designed the semi-automatic Cardano for the efficient balancing of medium- and heavy-duty cardan shafts. The balanced combination of manual operating steps and automated processes is particularly worthwhile when it comes to small and medium-sized volumes and it optimises process reliability in production. The result: shorter cycle times in batch production as well as for high-performance maintenance operations.
CIVO offers highest performance balancing in the smallest of places. With impressively short cycle times, electrical armatures are balanced in just one go. CIVO is designed for medium and large volumes of up to 2 million armatures per annum.
With high precision and exactly coordinated to the cycle time of the entire system, a robot takes the balancing weights introduced as endless coils and adheres them precisely to the position defined by the balancing system in the rim – with the highest degree of process reliability.
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Establising robust and efficient balancing processes for all rotating components of an e-drive system during the development phase will help reduce noise and vibrations. Further manufacturing and operational issues can also be avoided.
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